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Compare thermal cameras on native detector resolution only, found on the spec sheet as “IR resolution” or “detector” (e.g. 160×120, 256×192, 320×240). Disregard super-resolution, display and visible-camera figures. Then compute the pixel patch at your working distance: patch = distance × field of view (radians) ÷ pixels across. A target must span about three pixels for an accurate temperature, so the smallest measurable feature is three patches. That single calculation ranks any two cameras for your use.
Step 1: Find the native figure
| Spec sheet term | Is it native? |
|---|---|
| IR resolution, detector resolution, thermal resolution | Yes |
| Super-resolution, TISR, VividIR, UltraMax, enhanced | No; upscaled from the native figure |
| Display resolution, screen resolution | No; the LCD |
| Visual camera, digital camera megapixels | No; the visible camera for overlays |
| Pixels (e.g. 19,200 pixels) | Yes if it equals width × height of the native array |
If a listing gives only an upscaled figure, halve each dimension as a rough guess and look for the datasheet.
Step 2: Compute the pixel patch
IFOV (instantaneous field of view) per pixel = horizontal field of view ÷ horizontal pixels. Convert degrees to radians (× 0.01745). Patch at distance D = D × IFOV.
| Camera | Native | HFOV | IFOV (mrad) | Patch at 3 m | Smallest measurable at 3 m (3 px) |
|---|---|---|---|---|---|
| Entry phone dongle | 80×60 | 50° | 10.9 | 33 mm | 98 mm |
| FLIR One Pro / C5 | 160×120 | 54° | 5.9 | 18 mm | 53 mm |
| TOPDON TC001 series | 256×192 | 56° | 3.8 | 11 mm | 34 mm |
| FLIR C8 / E8 | 320×240 | 54° | 2.9 | 9 mm | 27 mm |
| Professional | 640×480 | 42° | 1.1 | 3.4 mm | 10 mm |
A narrower lens shrinks the patch at the cost of coverage; a 24° lens halves the numbers above.
Step 3: Apply the three-pixel rule
A target smaller than about three pixels across is blended with its surroundings and its temperature reads toward the background. For seeing that something exists, one to two pixels suffice; for measuring its temperature, three or more. Electrical terminals of 10 mm from 2 m therefore need 320×240 or a telephoto lens; a 300 mm insulation gap from 3 m is fine on 80×60.
Step 4: Trade against sensitivity and cost
Higher resolution at the same price often comes with worse NETD or fewer features. For building work, where contrasts are small and targets large, a 160×120 camera with 40 mK can outperform a 320×240 camera with 100 mK. Check both. See how to understand NETD and thermal sensitivity.
Worked comparison
Camera A: 240×240 “TISR”, native 128×128, 40° lens, 60 mK. Camera B: 160×120 native, 54° lens, 70 mK. At 3 m: A’s patch = 3 × (0.698 ÷ 128) = 16 mm; B’s = 3 × (0.942 ÷ 160) = 18 mm. Nearly equal despite the headline numbers, and A has slightly better sensitivity. The upscaled 240 figure was irrelevant.
Distance in practice
Rather than buying resolution, stand closer where you can. Halving the distance halves the patch. Resolution buys the ability to work from further away, which matters for electrical (safety) and roofs and facades (access). Cameras are compared by native resolution in best thermal cameras for home inspection; background in thermal camera resolution explained.
Recommended Tools
Products shown because their documented specifications fit this guide. Price and availability are on Amazon and can change.
Frequently Asked Questions
How do I calculate the size a thermal camera can resolve?
Pixel patch = distance × (horizontal field of view in radians ÷ horizontal pixels). A 160×120 camera with a 50° lens at 3 m sees patches of about 16 mm; a reliable measurement needs a target three times that, about 50 mm.
Is 256×192 much better than 160×120?
It has 2.5 times the pixels and resolves features about 1.6 times smaller at the same distance, or the same features from 1.6 times further away. It is a noticeable step.
What is spot-size ratio?
The distance at which a pixel (or the measurement spot) covers one unit of target size, e.g. 150:1 means a 10 mm target is one pixel at 1.5 m. Higher is better for measuring small things at distance.
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